Aesyon Energy Materials Platform
Powered by Copper
DOE Funding Initiative
Building a Scalable Domestic Printable Copper Materials Platform
Aesyon is seeking Department of Energy support to scale and independently validate engineered copper particles as a domestic, lower-cost conductive materials platform for energy and advanced manufacturing.
The objective is not development of a single product. It is establishment of a scalable domestic materials platform capable of supporting multiple energy applications.
Particle scale-up
Independent performance validation
Thermal characterization
Electrical characterization
Continuous manufacturing
Application qualification
Federal Validation
DARPA ERIS Marketplace — Awardable
Competitively assessed through DARPA's Expedited Research Innovation System.
Platform rationale
Four reasons this platform is DOE-relevant
01
Domestic Supply Chain
U.S.-based raw materials and manufacturing capabilities are abundant and strategically important for reliable supply of conductive materials.
02
Competitive Electrical & Thermal Performance
Copper-based materials targeted at the conductivity and heat-transfer requirements of next-generation energy systems.
03
Scalable Manufacturing
Designed around existing industrial equipment and processes to reduce capital intensity.
04
25–80% Potential Material-Cost Reduction
Preliminary application-specific economics indicate potential material-cost reductions of approximately 25–80% versus incumbent alternatives.
Value chain
From engineered particle to energy infrastructure
The objective is a scalable domestic materials platform capable of supporting multiple energy applications — not a single product.
- Particle→
- Formulation→
- Component→
- Energy Infrastructure
Stage 01 — Engineered copper particle
Engineered Copper Particles
The platform starts here.
Aesyon engineers copper particles as the foundational material for a family of conductive and thermal applications.
- Engineered particle characteristics
- Patented encapsulation technology
- Designed for conductive formulations
- Domestic manufacturing potential
Stage 02 — Formulation
Conductive Formulations
Engineered particles are incorporated into application-specific conductive inks and formulations designed for industrial manufacturing processes.
- Air processable
- Pressureless
- Low-temperature processing
- Solderable
- Screen printing compatible
- Roll-to-roll compatible
Stage 03 — Component
Components
Application-specific materials integrated into commercial components.
Printed conductive traces, RFID and printed electronics, EMI/EMF shielding and electronic assembly are the first component-level targets for Aesyon materials.
Stage 04 — Energy infrastructure
Energy Infrastructure
From materials innovation to scalable energy infrastructure.
Advanced energy manufacturing, power electronics, grid hardware and domestic industrial production define the longer-range opportunity for a scaled copper materials platform.
Formulation flexibility
Engineered to Specifications
adjustable degradability, viscosity, particle size, adhesion to specific substrates, and metallization rates. Formulations can also be tailored for transient electronics and resistance to specific environmental conditions, including temperature, humidity, and weather exposure.
Technical documentation in preparation
Image pending
SEM view — engineered copper particles
Microscopic characterization of particle morphology.
Image pending
Production equipment
Domestic manufacturing and scale-up hardware.
Image pending
Formulation / mixing process
Incorporation of particles into conductive inks.
The ERIS Awardable designation reflects a competitive technical assessment and eligibility for rapid acquisition pathways. It does not indicate DARPA funding, endorsement, partnership, or commercial approval of Aesyon.
Designing materials with predictable functionality
Aesyon's approach integrates particle engineering, antioxidant chemistry, formulation, and process control to develop copper-based materials around defined application requirements.
Technology foundation
3 Foundational Patents
Proprietary antioxidant chemistry and metal-compounding technology form the intellectual-property foundation of the Aesyon Energy Materials Platform.
- Engineered copper particles
- Proprietary antioxidant chemistry
- Low-temperature processing
- Laboratory-scale measured conductivity
- Existing manufacturing-process compatibility
- 3 foundational patents
- University characterization capabilities
- Scale→
- Validate→
- Characterize→
- Manufacture→
- Qualify
Program materials
Request briefing materials and technical data
Document downloads are being prepared; requests are currently routed through the Aesyon contact form. Performance and cost figures reflect internal analysis and remain subject to independent, application-specific validation.